Keeping Your Cement Plant Clean is of Utmost Importance. Here’s Why
Cement industries require good housekeeping operations due to their production, transportation and storage process. A lot of dust and spillages occur during these processes. A good working environment complements efficient production. Favourable working conditions and environment must be provided to get the job done safely.
Cement plants are a town inside another town with residential quarters, schools, healthcare facility and eateries. It is usually a township located in faraway places with self-sustained facilities. Therefore, housekeeping requirements in cement plants are not limited to the vicinity of the plant area but also to the surrounding areas.The mini townships created by cement plants can cover a vast area of land spanning 50,000 to 100,000 acres of land. Cement machinery suppliers provide solutions to cleaning challenges experienced in factories.
Good housekeeping operations involve every phase of industrial operations and therefore should apply throughout the entire plant. Maintaining a clean cement plant is more than mere cleanliness. It requires orderly arrangements and cleaning schedules, the avoidance of congestion, and attention to such details as maintaining an orderly layout of the whole workplace.
Good housekeeping results in a clean, orderly, attractive work environment which sets the tone for your brand. It instils good work habits in employees. Orderly workplace layout helps reduce fatigue. Excellent housekeeping promotes a good relationship between management and workers. Seeing a clean work environment even raises morale. This can be seen in the quality of production and overall efficiency.
Good housekeeping provides an excellent marketing platform for your brand especially in situations where customers visit your plant. It creates more confidence in customers and client alike in your products.
A clean cement plant provides a safer place to work in. It is a vital factor in preventing accidents. The handling of materials causes a vast majority of all work accidents, and by people falling or being hit by falling objects, or striking against objects in the workplace. A clean environment and excellent workplace layout is the only solution to such problems.
In small plants, cleaning is usually done manually while in large, high capacity plants, cleaning equipment with advanced filtration systems available from cement machinery suppliers are deployed to ensure proper cleaning standards.
The processes involved in the production of cement creates a huge amount of dust from quarrying to grinding, kilns and packaging; debris from airborne dust and spillage are frequently generated.
Most of the plants are proximate to mines from where the raw materials are sourced. Housekeeping is more an in-house affair and must start with those mines where the workers whose duty is housekeeping ensure clean work area by clearing spillage regularly. Most plants have safety and cleanliness programmes and give awards to encourage and motivate workers to maintain a clean environment.
Raw materials are transferred from the mine to the processing plant where they are subjected to heating and grinding in separate sections, interconnected through conveyor belts. The finished product is then sent to the packaging section from where it is transported. At every stage of processing, there is a need for cleaning because of the abundance of heavy spillage of materials and flying dust.
Air pollution occurs in the heating section where fossil fuel is used coupled with the spillage of the clinker in the final stage. Cement plants constantly keep a record of spillage recovery to ensure nothing is wasted. Estimates say a cement plant produces 10 tonnes per day of spillage.
The cement industry holds immense promise regarding utilizing wastes from other industries like blast furnace slag (from the iron and steel industry), fly ash (from the power sector) and phosphor-gypsum (from fertilizer plant). These wastes are then used for the manufacture of blended cement, without compromising the quality of the cement. According to the estimations, about 12 percent of total fly ash generated in India is utilized by the cement industry.
The cleaning requirements of cement industry need special handling equipment made by cement machinery suppliers. Fine dust particles can stick or form a cake, resulting in severe health problems to workers and also prove detrimental to the cleaning and electrical equipment. Installing high powered fans at various sections like raw mills, cement mills, crusher and packing plant ensures proper ventilation.
To maintain cleanliness of the plant, housing colonies, packing areas, mines and jetties, the services of a road sweeper or vacuum sweeper is employed. Check with Cement machinery suppliers for the most suitable equipment required by your plant. For cleaning of trucks, dumpers and loaders, high-pressure cleaners are the equipment of choice. All these pieces of equipment are available to cement machinery suppliers. Now you know why that plant must be kept clean, clean and clean all the time.